Ceramic Saddle Packing

Ceramic Saddle Packing

Ceramic Intalox Saddle Packing is divided into two different types of products according to their properties, one is often used in the field of Chemical and Petrochemical industries, another is mainly used in environmental areas such as RTO (Regenerative Thermal Oxidizers) equipment. But both of them are the most frequently used high-performance packing and exhibit advantages for most applications in comparison with other shapes. Their smooth surface imparts a high chemical resistance and provides Ceramic Intalox saddle rings (Ceramic Intalox Saddle) with a high level of stability. Due to their simple form, ceramic Intalox Saddle packing can be produced by ceramic saddles manufacturer at a relatively low cost.

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Parameters of Ceramic Saddle Packing

Name Sze Diameter(mm) Weight(kg/m3) Pieces(m3) Surface Area(m2/m3) Void(%)
Ceramic intalox Saddle Ring Φ13 13*13*2 880 450000 480 65
Φ16 16*12*2 710 382000 450 70
Φ25 25*19*3 680 84000 250 74
Φ38 38*30*4 630 25000 164 75
Φ50 50*40*5 580 9300 142 76
Φ76 76*57*9 520 1800 92 78

Advantages of Ceramic Saddle Packing

  • Low pressure drop and high efficiency
  • Large effective interfacial area
  • High mechanical strength
  • Low cost

Ceramic Saddle Packing Material

Ceramic saddle packing material is a type of random packing used in distillation and absorption columns in chemical and petrochemical industries. It consists of small, saddle-shaped ceramic pieces that are stacked in layers to create a high surface area for contact between the gas and liquid phases.

Ceramic material provides several advantages over other types of packing materials, such as plastic or metal. For example, ceramic saddle packing has a high resistance to thermal shock and corrosion, making it suitable for use in high-temperature and aggressive chemical environments. Additionally, its unique shape allows for effective liquid distribution and low-pressure drop, resulting in improved efficiency and performance of the column.

Ceramic saddle packing material is available in various sizes and shapes to accommodate different column sizes and process requirements. The most commonly used ceramic material is alumina, although other materials such as zirconia and titania can also be used. The choice of material depends on the specific requirements of the process, such as chemical resistance and temperature range.

Ceramic Saddles Application

Ceramic saddles are commonly used as packing material in distillation and absorption columns in the chemical and petrochemical industries. They provide a large surface area for the contact between the gas and liquid phases, allowing for efficient separation and purification of various chemical compounds.

Some of the applications of ceramic saddles include:

Distillation of crude oil: Ceramic saddles are used in crude oil distillation columns to separate different fractions of crude oil based on their boiling points. The large surface area of the saddles allows for efficient separation of the different components of crude oil, such as gasoline, diesel, and lubricants.

Absorption of gases: Ceramic saddles can be used to remove impurities or unwanted gases from gas streams. The gas stream is passed through a column packed with ceramic saddles, and the impurities are absorbed onto the surface of the saddles.

Chemical processing: Ceramic saddles are used in chemical processing to separate and purify various chemical compounds. They can be used for solvent recovery, dehydration, and removal of impurities from chemical streams.

Water treatment: Ceramic saddles can be used in water treatment processes to remove impurities and contaminants from water. They are commonly used in desalination processes to remove salt and other minerals from seawater.

Overall, ceramic saddles offer a high surface area, low-pressure drop, and excellent chemical resistance, making them a popular choice for various applications in the chemical and petrochemical industries.

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