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Ceramic Structured Packing

Ceramic structured packing is made up of many packing unit bodies that share the same geometry shape. Corrugated ceramic packing is called Kelapak packing abroad, it is also called high-efficiency packing, because its separation-efficiency is several times more than ten times of loose cops packing. Compared with loose cops plate Tower Packing. Corrugated plate ceramic packing has a great number of advantages such as high-efficiency, large thruput, low liquid holdup, unsharp amplification and good operability.

Normal iron content
Low iron content

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Parameters of Ceramic Structured Packing

Type	Specific Surface Aream²/m³	CorrugatedPlate thickness mm	Heaping weightKg/m³	VoidVolume%	PressureDrop mmHg/m	TheoreticalPiecesm^-1	LiquidLoad m³/m²h	MaxFactorm/s (kg/m3)-1
100Y	100	2.5±0.5	300	87.5	1.6	1	0.2-100	3.2
125Y	125	2.5±0.5	330	85	1.8	1-1.5	0.2-100	3.0
160Y	160	2.2±0.5	370	84	2	1.5-2	0.2-100	2.8
250Y	250	1.4±0.5	420	80	2	2.2	0.2-100	2.6
350Y	350	1.2±0.5	470	78	2.5	2.8	0.2-100	2.5
400Y	400	1.2±0.2	500	75	3	3	0.2-100	2.0
450Y	450	1.0±0.2	520	72	4	4	0.2-100	1.8
550Y	550	0.8±0.2	620	74	5.5	5-6	0.18-100	1.4
700Y	700	0.8±0.2	650	72	6	7	0.15-100	1.3
100X	100	2.5±0.5	280	92	1.5	1	0.2-100	3.5
125X	125	2.2±0.5	300	90	1.8	1.5	0.2-100	3.2
160X	160	1.4±0.5	350	85	2	1.8	0.2-100	3.0
250X	250	1.2±0.5	380	80	2.5	2.3	0.2-100	2.8
350X	350	1.2±0.5	450	78	3	2.5	0.2-100	2.6
400X	400	1.2±0.2	480	75	4	2.8	0.2-100	2.2
450X	450	1.0±0.2	500	72	4.5	3-4	0.2-100	2.0
470X	470	1.0±0.2	440	75	5	5	0.2-100	1.8
550X	550	0.8±0.2	620	74	5.5	5-6	0.18-100	1.4
700X	700	0.8±0.2	650	72	6	7	0.15-100	1.3

SiO₂	Al₂O₃	Fe₂O₃	CaO	MgO	Other
≥72%	≥23%	≤0.5%	≤1.0%	≤0.1%	2.0%

Specific weight	Water adsorption	Acid resistance	Crushing strength	Operation temperature	Moh’s hardness	Ignition lost
2.5g/cm³	≤0.5%	>99.5%	≤1000℃	≥130Mpa	≥7	≤5.0%

Advantage of Ceramic Structured Packing

The most economical range of this structured tower packing is F-factor 1.5-2.0
The pressure drop of each theoretical sheet is 0.3-1 mbar
The minimum liquid load of the ceramic tower packing is 2001/m2h
A distributor should be installed for every 3-4 meters inside packing towers with diameters of more than 300 mm

Application of Low Iron Content Ceramic Packing

Fining process of corrosive mixtures, which have strict requirements for pressure drop and number of theoretical sheets.
Vacuum treatment under absolute pressure higher than 1 mbar.
Fining and Distillation of halogen organic compounds.

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Ceramic Structured Packing

Parameters of Ceramic Structured Packing

Advantage of Ceramic Structured Packing

Application of Low Iron Content Ceramic Packing

Related Structured Packing